System solutions in highest quality

Riveting systems + Special-purpose machines

Riveting systems + special-purpose machines

We offer our customers solutions that, where possible, build on standard components.

In this, we take account of the specific requirements of our customers. Jointly with them, we device economical and practical solutions that enable long-lasting and dependable advances to be made in terms of quality. This also includes

  • workplace design,
  • the automation of machine peripherals or
  • integration in complex production systems.

We are an ideas factory and we wish to help our customers improve their performance and their productivity. The right balance should be struck here between the level of automation and flexibility.

Robot riveting system

For shielding components

Riveting fixture

For inserting eyelets to reinforce holes in plastic car components

  • Five oval hole reinforcements
  • Acting simultaneously as a spacer sleeve and as a washer
  • Pressed together in a single operation
  • Insertion of all parts by hand
  • Checking of all parts for completeness
  • Safety control system and Two-handed switch

Riveting machine

For instrument panels

  • Three tubular rivets, DIN 7340 A6, serving as hole reinforcements and as washers
  • Four automatic rivet feeds
  • The two outer riveting units are firmly mounted
  • The two middle riveting units are adjustable for a riveting distance of 150 mm - 500 mm

 

Riveting machine

For floor mats in car boots

  • Rivet attachment for a leather strap
  • With self-perforating semi-tubular rivet similar to DIN 7338 and washer
  • Automatic rivet feed + washer feed
  • Four-point triggering of the riveting process
  • Machine control with BDE function

  

Riveting system

For airbag support plates in instrument panels (passenger side)

  • Perforating and riveting of components with semi-tubular rivet
  • Installation of instrument panel by the operator
  • Installation of the support plate by the operator
  • 'Chaotic' production of four different instrument panels
  • Quality assurance with image processing; NOK parts are destroyed

  

Riveting system

For airbag reinforcements in instrument panels (passenger side)

  • Perforation and riveting of components with semi-tubular rivet integrated in a fully automatic production system until handed over in a high-bay storage facility
  • Automatic loading and removal of all components
  • Process control with force-travel measurement and archiving of data with component reference

Riveting system

For airbag support plates in instrument panels (passenger side)

  • Perforating and riveting of components with semi-tubular rivet
  • Installation of instrument panel by the operator
  • Installation of the support plate by the operator
  • Two installation areas that can be equipped in parallel fashion
  • 'Chaotic' production of four different instrument panels
  • Quality assurance with image processing

  

Riveting machine

For brake discs made from lightweight materials

  • Automatic feed of stainless steel semi-tubular rivets, similar to DIN 7338
  • Installation of brake discs by the operator
  • Riveting unit with approx. 100 mm tappet stroke and approx. 40 kN tappet force
  • Process check with force-travel measuring system

 

Assembly and riveting system

For brake discs made from lightweight materials

  • Activation of a marking system (laser)
  • Inductive heating and joining of brake discs
  • Drilling of rivet holes
  • Riveting of brake discs
  • Integrated in an automatic production system
  • Process check with force-travel measuring system

 

Riveting system

For knee-level airbag systems

  • Perforating and riveting of components with semi-tubular rivet
  • Automatic feed of rivets
  • Installation of the components by the operator
  • Robot riveting system with workpiece carrier system
  • Process control with force-travel measurement and archiving of data with component reference