Riveting systems and custom-built machines

System solutions in top quality which are based on standard components as far as possible.

This also includes:

  • taking our customers’ specific requirements into account
  • economical and practical solutions which are drawn up together
  • automation of machine peripherals or
  • integration in complex manufacturing systems

for a long-term and dependable quality advantage for our customers, including workplace design. We are a think-tank and want to help our customers improve their performance and productivity, at the same time keeping a balance between the degree of automation and flexibility.

Example of semi-automation using the simplest of means and resulting in very high efficiency

 Nietvorrichtung zum Einsetzen von Lochverstärkern in PKW-Kunststoffteil

Riveting fixture

For inserting eyelets to reinforce holes in plastic car components

  • Five oval hole reinforcements
  • Acting simultaneously as a spacer sleeve and as a washer
  • Pressed together in a single operation
  • Insertion of all parts by hand
  • Checking of all parts for completeness
  • Safety control system and Two-handed switch
 Nietmaschine für Instrumententafeln

Riveting machine

For instrument panels

  • Three tubular rivets, DIN 7340 A6, serving as hole reinforcements and as washers
  • Four automatic rivet feeds
  • The two outer riveting units are firmly mounted
  • The two middle riveting units are adjustable for a riveting distance of 150 mm - 500 mm
 Nietmaschine für PKW-Kofferraum-Bodenmatten

Riveting machine

For floor mats in car boots

  • Rivet attachment for a leather strap
  • With self-perforating semi-tubular rivet similar to DIN 7338 and washer
  • Automatic rivet feed + washer feed
  • Four-point triggering of the riveting process
  • Machine control with BDE function
Nietanlage für Airbag-Stützbleche in Instrumententafeln (Beifahrerseite)

Riveting system

For airbag support plates in instrument panels (passenger side)

  • Perforating and riveting of components with semi-tubular rivet
  • Installation of instrument panel by the operator
  • Installation of the support plate by the operator
  • 'Chaotic' production of four different instrument panels
  • Quality assurance with image processing; NOK parts are destroyed
Nietanlage für Airbag-Versteifungen in Instrumententafeln (Beifahrerseite)

Riveting system

For airbag reinforcements in instrument panels (passenger side)

  • Perforation and riveting of components with semi-tubular rivet integrated in a fully automatic production system until handed over in a high-bay storage facility
  • Automatic loading and removal of all components
  • Process control with force-travel measurement and archiving of data with component reference
Nietanlage für Airbag-Stützbleche in Instrumententafeln (Beifahrerseite)

Riveting system

For airbag support plates in instrument panels (passenger side)

  • Perforating and riveting of components with semi-tubular rivet
  • Installation of instrument panel by the operator
  • Installation of the support plate by the operator
  • Two installation areas that can be equipped in parallel fashion
  • 'Chaotic' production of four different instrument panels
  • Quality assurance with image processing
Nietmaschine Für Leichtbau-Bremsscheiben

Riveting machine

For brake discs made from lightweight materials

  • Automatic feed of stainless steel semi-tubular rivets, similar to DIN 7338
  • Installation of brake discs by the operator
  • Riveting unit with approx. 100 mm tappet stroke and approx. 40 kN tappet force
  • Process check with force-travel measuring system
Montage- und Nietanlage für Leichtbau-Bremsscheiben

Assembly and riveting system

For brake discs made from lightweight materials

  • Activation of a marking system (laser)
  • Inductive heating and joining of brake discs
  • Drilling of rivet holes
  • Riveting of brake discs
  • Integrated in an automatic production system
  • Process check with force-travel measuring system
Nietanlage für Knieairbag-Systeme

Riveting system

For knee-level airbag systems

  • Perforating and riveting of components with semi-tubular rivet
  • Automatic feed of rivets
  • Installation of the components by the operator
  • Robot riveting system with workpiece carrier system
  • Process control with force-travel measurement and archiving of data with component reference